Saturday, September 10, 2011

a round expanding table with a steel base

9/25 .. all done now

9/10/11 ... we're moving along on the table we're making from the model above. i posted that picutre, i think, in one i wrote back in june sometime. great concept; exceptionally stable for a small base/big top table. the 3" hollow steel tubing has a nice weight to it, and the 30 x 30 footprint under a 60" diameter top allows plenty of room for chairs and knees.
sam did a great job mitering and welding the pieces. he did have a nice jig that trevor made for him on the cnc, but i can't find the photo of it. it was a simple piece of mdf with a 'u' shape the size of the base routed into it. it made mitering, fitting and welding the pieces of tubing a piece of cake.
add the 'aprons'
and the top plate ...
and the moin equalizing slides ...
i think the model is 1.5" = 1' or 1/8 scale
these runners actually opened further than we needed them to ..
with the leaves in (96" long)
closed, and ready for the black conversion varnish that will go on the top. sam still needs to roll and polish a piece of 1/4" x 2" steel that will be attached over the 1.75" wood apron currently seen under the top and it will be ready to go. fun new concept. gold star to my client for her design input ...

veneer bag storage

we finally bought a new veneer bag recently to replace our old one that had multiple, more or less, irreparable leaks. i got about 15 years out of it so, no complaints. part of our problem with the old bag was storage, so this time we took a cue from our friend steve holman and 'raised it up' to the ceiling and out of the way. here's a link to a video of it going up, up and away ... it kind of blocked the light over will's bench when it was up so we had to add another light fixture, but the whole rigging is sweet. lower it down, load in a piece, and raise it up and out of the way ... pump and all. click the pictures to enlarge them...

we got the electric hoist, good for about 1100 pounds, for about $100. on line ...
a couple pulleys from mcmaster-carr and some 1/4" safety chains and we're all set ...

Monday, September 5, 2011

big sky country ... 5 rivers, 5 days

well, you know what they say about all work and no play .... sam and i just returned yesterday from 8 days in montana. one out, one back, and one day, saturday, of rest. nice to have a holiday to recover today, before we both get back to work tomorrow. as planned back in july, we 'evacuated' vermont the day before the hurricane and only saw it as it happened on the internet. the damage was incredible in vermont.

our house and shop are on high ground and there are no big rivers in dorset, so kit and i and the shop escaped with no noticeable changes. friends in other towns nearby were not so lucky. it will take years to get vermont put back together again even with the federal disaster aid that is heading our way.

click the pictures to enlarge them ...
we started on the missouri, floating with russ dobrzynski of pro outfitters in craig. it was for us, a day of hard fishing in big winds, but we were able to land some good size missouri river rainbows, 18-20" long, but were unprepared for the serious physical effort it took to fish a big windy river for 8 hours standing in a drift boat. phew!
and, as soon as we got off the river we had to leave wolf creek and drive about 60 miles over an incredible road above (route 348) to lincoln, where we spent the night and next day at a friend's camp, fishing the grantiers, a spring creek tributary of the blackfoot.
it was a great cabin that was moved to the site from another part of the state, log by log. it was estimated to be from the late 1880's and was beautifully dovetailed and scribed.
nice front yard
the grantiers is a small spring creek full of feisty cuttthroats, and sam managed to land a good one in the afternoon.
we caught quite a few other small ones, which were about the same size as, but slightly stronger and more fun than our local foot long rainbows. it was challenging, technical, fishing and we had an excellent guide, chad harberd, also from pro outfitters who walked us through the mile and a half stream and told us where to try and present our hopper flies. sometimes we got it, sometimes not. we all, including chad, missed opportunities at the cagey big browns that chad knew were in there. they were too fast and smart for me, but sam's cutthroat was the star of the show anyway.
that night, we moved on to philipsburg and the rock creek below.
we had a little rain, which chased off some of the other fisherman ... a nice size cutthroat above ... we then headed off to melrose, and the big hole river, about an hour to the south.
the next day, rather than fish the actual big hole (i hope to go back and float that one sometime), we fished a small tributary just out of melrose, which was beautiful, and reminded us of home, and again, sam caught the best one of the day, a nice 18+" brown.
on to ennis from there, and into the heart of the rockies ... breathtaking in every imaginable way. ennis is on the madison, and is definitely a fishing town with lots of friendly people and good food. coincidentally, there was a 'fly fishing festival' and there were boats everywhere. the river is big enough to handle them all so that you don't notice the traffic, and the fish don't seem to mind either. we had a great day with clayton paddie, of the tackle shop in ennis.

we caught rainbows, browns and whitefish and one the of the bigger rainbows coughed a sculpin into the landing net, which is a sort of prehistoric looking thing that he had apparently recently eaten.
a nice brown
another one with the proud fisherman
and sam and clayton again here with the sculpin rainbow ...
the sculpin
we floated about 10 miles in clayton's extremely comfortable sit down driftboat, and took out at the mcatee bridge. after another night in ennis, we drove up to bozeman for the flight home sunday morning.
interesting architecture in all these towns.
we had a little time to kill saturday afternoon, so we drove about an hour east to livingston, thinking we might cast a few into the yellowstone to make it six, but we were fished out and took a pass.
there were great galleries and a thriving arts community in livingston, so all was not wasted, plus the drive was incredible. shortly, there will be more photos of scenery, fish and architecture on my personal facebook page. send me a friend request if you want to see them ... back to work tomorrow ...

Thursday, August 18, 2011

some claro walnut slab tables

well, we shipped out a couple more fine slabs of claro walnut from goodhope hardwoods today. i've been buying slabs from them for about 10 years now and i've never been disappointed. these two were no exception ... click the photos to enlarge them ...
a crotch slab my client found for me in the 'specials' section on their website, a category that comes and goes as needed apparently. this client chose the same simple 'block' base we have used on tables like this before ...
the table above is part of our 'shaker' series with 1.5" thick solid steel bases. this client wanted to have his base 'blackened', a patina process we do with a chemical called 'redi brown' from, i think, triple s chemicals ? in LA. i'll have to look it up.
sam did a beautiful job applying the patina and neutralizing it, and we then sprayed on a couple coats of clear satin metal finish.
we started with two of these slabs ... the one on the wall we previously made into a coffee table and shipped it to aspen; the horizontal one is now the coffee table above, and the one on top of the stack standing vertically became the dining table.
here trevor's chiseling in the butterfly keys to restrain the natural drying cracks.
ready to plane flush ...
off to the finish room for its first coat of gloss ...
and today, jim took off in the town and country for north east hampton, long island. i can't feel too sorry for anyone who gets paid to take six ferry rides over two days, even if it is a long drive ... he was ready to go when he left. you've got to be at least a little amazed that we can get two 7' plus tables and 8 chairs in here and still have room for more, even if there will be 'some assembly required' on delivery ... and, it's a smooth ride to boot ... almost wish i were going myself ... next time for sure ...

other claro walnut tables
50 x 120 x 3" thick
36 x 120 x 2.25" thick
a 5/4 coffee table
36 x 94 x 1/25"

Sunday, August 14, 2011

two cherry dining tables

ok, here are a couple of cherry dining tables we made last week. 42" x 120" with a 1.75" thick top and 2.25" vertical uprights. click the photos to enlarge them ... we debated between the arced stretcher above and just below ...
and the 'cloud lift' stretcher below, a greene and greene inspired detail.
our first version was a little 'heavy', so we took a little off and slimmed it down.
better, but not as good as the arcs ...this is the first version, upside down, with the heavier stretcher ... scotch taped on ...
couldn't get my 11 x 17 printer to work so we taped two 1/8th" = 1" drawings together to have a full size paper patten for the model to work from
ok, cat's out of the bag .. these are 1/8 scale models. we made them for a meeting with our clients on friday and the models were extremely helpful in arriving at the final design concept below ..
which is currently a combination (as so many designs are) of the two models above. the top one is a previous table we first made in about 1992 ... sam actually had the idea of 'suspending' the stretcher on pins between the open verticals of the trestles. his idea would require that the whole trestle be glued up as a unit which might be fussy but it can be easily done. in that case, the pins become part of the structure and the design ... there's still a little final design work to do, but the client is on board and enthusiastic, and i'm sure we'll work it all out.

more posts on models and mockups here ...