another pool table

so, we more or less wrapped up another pool table last thursday ... 

it will be very similar to the one above, from 2012, 

only an 8 footer instead of a 9 footer.

we started with the cad drawing from a couple 8 footers we made in 2016.

from that drawing, we made some new jigs for sam to weld up the parts

jig for the ends off the cnc

the side rail jig was made once the parts were cut from the cad

drawing with the proper lengths and angles .. 

before sam could weld, Kristian had to grind and sand the steel parts.

all welded and ground with an acid wash patina applied ...

some assembly still required ...

while sam was welding, Kristian and i were in the wood shop 

fabricating the cushions, rails, and blinds.

we cut the pockets for the brass diamond on the cnc

and will was gracious enough to pull away from his

 seeders instruments business long enough to felt the rails in 

black simonis cloth for us ... he has done many rails in the past 

when he was working in the woodshop with me,

but none since 2016 ... he hasn't lost his touch though

 

we may not see this table fully assembled until it gets 

to its new home in northern michigan.  it will likely be 

leaving this coming week or next and we don't have 

enough clean room in either the woodshop or the metal shop

where it  can go ... the base has been assembled as have the

slate, rails and blinds, so it will be up to the mechanics who

set it up to send us a picture of it in place ...

rails and blinds in the wood shop

it all fits ..

Might be my last ... we'll see ...

some holiday wishes ...

 

          well, better late than never i suppose ... 

it has been a little crazy 

around here lately and i have let my writing slide a bit.

i think we are more under control now and i hope to pick back up with my blogging

after the first of the year ... in the meantime, best wishes for a safe an healthy holiday season 

from all of us here at dorset custom furniture to all of you out there ... 

i was a little distracted by physical therapy and surgeon sessions relating

to my new (and amazing) hip ... and then we had 3' of snow ..

it was 59 degrees on christmas (whiplash!) and all the snow is gone now.

back to work tomorrow ...

another summer project

  this project was a table retrofit for some old friends.  we go back more than 30 years,

but this is the first major project i have done for them.  good things take time to cook.

they have had this table since the beginning, as it came down from Fred's

grandfather a founding partner at Skidmore, Owings, and Merrill, a world famous

architecture firm founded in Chicago in 1936,

it started its life as a door that was too short for a ceo office in houston's

tenneco building, designed by SOM in the 1960s ...

 

the clients were looking for 'an Arts and Crafts feel' and they liked a

table i made fore some other clients back in 2005.  we did some back and

forth drawing exchanges and settled on the design you see in the first photo above.

there were some challenges ... the clients were looking to 'soften' the edges

and after i sent some samples, we settled on a bullnose design ... the edges of the

door were neither square nor straight so installing the new borders took

some time and effort, and a new $120. router bit ...

then, of course, we had to decide on a stain

and carefully strip the veneered door...

fortunately, it was still summer and i got lucky with a perfect breezy, warm day,

and the original (lacquer?) finish came off without a hitch

that about wrapped it up and off it went to its new life in its new form ...

i am pretty sure it is happier now ,,,

before shot

semi retirement

 it appears that one of the things i have 'semi retired' from is writing on this blog.  

my last post was in july, but aside from time out for a new hip october 12th, 

i have been more or less been working along, building stuff for 

both long time and new clients .. 

below are a couple projects from the summer and early fall ... 

i took this image from sam's instagram page as i only seem to have 

in process photos it was an interesting and challenging project.  

the slabs were 'a bit rough', with varied thickness and twists and splits, 

but we wrestled it to the ground in the end,

 and the clients were very pleased ... 

the rails are bolted in place on assembly

 

and we made some chairs and sent them off to seattle

lotsa parts

some shapes, mortises and tenons on the cnc

ready to roll!  seats woven by my friend sandy sherman at sandy sherman chair caning

 

lots more to follow soon ....

THEY'RE BACK !! my slideshows have been restored

THEY'RE BACK !!!

I FINALLY FIGURED OUT HOW TO (sort of) RESTORE MY SLIDE SHOWS. 

THOUSANDS OF PICTURES AT THE LINKS BELOW

updated 11 16 2020

after some experimentation and finding that some folks can access these slideshows

and some can't, i think i have an idea how this works ... 

if you use google photos (https://photos.google.com/) and you are logged in,

you MAY be able to view my photos ... try that and post a comment if not ... thanks!

after discovering picasa a few years back, i have been posting edited slide shows

of categories and periods of our work.  some of those slideshows contain links

within them to the original blog post (some work, some you will have to copy and paste

or type in directly) about those pieces where you can view photos and 

descriptions of the design and construction details .. with a good connection, you

can scroll through these slides shows as fast as you can click the arrow button ..

click on any image to start the show ... lots to see here ..

click the links below to access the individual slide shows ..

LIVE EDGE TABLES

FURNITURE FROM RECLAIMED LUMBER

ABOUT 100 DIFFERENT DINING TABLES WE HAVE MADE

SAM'S METAL WORK

DIGITIZED SKETCHBOOKS 

STUFF YOU CAN DO WITH A CNC ROUTER

DAN'S PAINTINGS

WORK FROM 2009

WORK FROM 2010

WORK FROM 2011 

WORK FROM 2012 

WORK FROM 2013 

WORK FROM 2014

WORK FROM 2015

WORK FROM 2016 

IMAGES FROM MY OLDER PORTFOLIOS

a challenging repair

i got a call earlier in the week asking if i was still doing repairs.

i got some pictures via email and decided i would take it on.

it didn't look like this when it arrived though ...

in addition to some flaking and missing quartered 

veneer of some kind

the thin edging around the very nice ( and perfect) marquetry scene

had suffered some insults and some significant  pieces were

shooting off into space or missing completely ... 

how to proceed ... ????

we decided to tackle the sort of easy stuff first,

the missing and loose veneer pieces on the legs and

top edge borders ...

that took a while, but was uneventful, and with a little french 

polish touch up it looked pretty original, or at least our repairs 

blended pretty well with some previous ones.

after that we were stuck with fixing the edges of the top ...

we had two pieces of the broken edging which we were 

able to clean and glue back on ...

i decided against trying to remove the whole edge and replace it

for a number of reasons.  it was obviously glued and nailed to the

edge of the top and i worried about chipping the veneer on the top

which would have been extremely hard to repair and match.

so, i made some short pieces of mdf with matching curves and used my 

flush cut saw to saw through the1/8th inch thick edging about

half way down the thickness of the solid top, and carefully chiseling off

what remained of the broken sections. 

that went pretty well ... surprisingly the wood under the

veneer was plywood !! which dates the table sometime after

about 1865 when plywood was introduced for furniture construction.

i tried bending a couple pieces of mahogany edging, but

couldn't make the tighter curve of the end of the oval ...

we made two sets of forms, in case i screwed up the fitting, and

we fired up the steamer, steamed them for about 15 minutes

and then put the pieces in will's banjo rim kiln overnight to dry.

since they were so thin, and i was gluing and nailing them

to the substrate i put them on and finished them today.

they spring back a bit and required a little wrestling to get in place

they gave up after a while and i was able to nail them into place and 

match the finish as best i could.

and did i mention that the top flips over and there is a checker board

on the other side?  someone spent some time on this piece ..

actually, we did too.

quite the piece ...

coffee tables

i was working with a client recently who was looking for a spalted maple 

coffee table ... i had three pieces left from a log i bought from 

a local guy about 5 years ago.  we did a quick sand on them and

met with the client, who decided they were a little large for her ...

 i had these walnut legs from a previous table,  below,

bought by a client who had me change that table's legs to metal

 so when the current client selected another smaller slab, i finished up 

one of the three above and it is in the top two photos, ready to go ... about 23 x 64 x 16 high.

for a price on that one, please call or email 

802-379-1478, or dan@dorsetcustomfurniture.com

and these other two slabs are still available

and then, as i cruise the shop, other possibilities appear, like the one above,

one of three irregular pieces of claro walnut, drops from recent tables we have made

the one above can go as is, or be made into an oval +/- 28 x 45, maybe a little larger ..

or this one could be a round coffee or center table, maybe 32" in diameter

and then a live edge table about 48" long by 30 to 34" wide

small dining or coffee table ..

also available is this 'and now for something completely different' white oak coffee table ..

the slab had some non removeable sticker burns which i had to paint somehow to hide.  

inspired by a david smith show at the clark art museum

it's been around for a while 

and can be seen, along with the one below at the ellenbogen gallery

in manchester, vermont, next to the price chopper ...

nice grain in this one

and the one above is in my office, but i'd be willing to part with it 

in order to make something new

and last, but not least, this is a piece of very highly figured claro

that would make an interesting console table with a metal base

and the grain running the short way, which is atypical ...

i remember this slab as having really spectacular figure.

that about wraps it up for today ... call to chat about any of these ...

no reasonable offer refused ...

my apologies about the formatting in this post ..
blogger seems to have changed something and i am out of the loop