Showing posts with label custom metal and wood furniture. Show all posts
Showing posts with label custom metal and wood furniture. Show all posts

Sunday, March 12, 2017

an american walnut table

we finished a couple of projects last week and I am just getting time to write about them now ...
this project consisted of am 8 foot walnut table with a steel base
and 8 of our contemporary ladderbacks ..
nice walnut from irion lumber, our usual source
cad drawing .. 44 x 96
the 8/4 boards
three steel bases at the same time .. that doesn't happen often ..
the unfinished table with the polished steel, ready for the 'bronze' patina ..
in the spray booth ... we are using a new custom tinted m l Campbell
envirovar conversion varnish .. closest yet to an oil finish look ...
these, below, have 3 coats of m l Campbell magna lac, in the 'dull rubbed' sheen ..

three other small tables with this project .. 18 x 30 x 21 high above
32 x 32 x 21 here .. all steel bases by sam

and a 54" round coffee table .. no picture yet as the stone was picked up on the way to the delivery .
ditto on the soapstone top for this 42 x 66" steel based kitchen table

and the 18 x 60 bench with the white leather top below ..
apologies for the photos here .. we were in a hurry and the light was tough ..
the three steel table bases below, ready for paint .. 

Thursday, March 17, 2016

time flies ...

3/6/16 .. no snow!
it's been almost a month since i wrote my last blog post ... don't know why, just needed a break i guess.  it might also be the spring in the air ... the convertible is out and the top has been down several times.  crazy weather for march.  the wood frogs are croaking (most years it's april before that happens), the robins and buzzards are back. ducks on the pond.  black spotted salamanders are out ... all that is also rare in march. and, i've golfed twice already!  once at 'arlington national', a par 3 down the road, and once at kingswood, a real course that opens early in nearby hudson falls ... manure on the asparagus and the garden today, kit stacked some of next years firewood.  cold again now though. so here's what happens in about a month at DCF. ... long post coming up ...
we have managed to get a few things out the door though, and that feels good ...

this 'black' walnut desk was a collaborative design with a new local client ..

and we did a couple small tables for the husband's office at the same time . 
they've got stone tops on them now
and i learned of the death of a long time friend ... i lived and traveled with mr. johnson, on the right above on his 59 caddy.  that's me on the left on my '61 f-85.  we lived and worked as bartenders/waiters for 2+ years traveling the country and europe .. starting in december of 1969, we moved from ft lauderdale to the ocean reef club in key largo, then to washington,dc for a month at blackies house of beef, 22nd and m st.,
then on to montauk, above for the summer of 1970.  fall we went off to san francisco, which turned out to be unionized, so we couldn't easily get jobs there, and then to palm springs, which wasn't.  we spent the winter there, saved enough money to do a couple months in europe, (on $5. a day as the book said then), and then to vermont where my sister got me a job as a bartender, and johnson got a job as a waiter.  i got off the bus in arlington, the 5th of july, 1971 with $6. in my pocket and everything i owned in one hand ... met the wife about a month later and here we are now, 45 years later, buried in stuff.
life goes on ...enjoy every healthy moment ...
from basket case to good as new (almost)
original horsehair upholstery
and here we have another challenging restoration ... it is the client's father's chair, and he has been sitting in it daily since at least 1992.  i fixed it quickly about 10 years ago, but this time we did a frame off restoration.  it's at the upholsterers now for the new leather .. should be sharp when it's done.
lots  of tracks of previous repairs ... a worthy piece though .
all in, all done .. new leather

and we delivered another spalted maple table this week.  this one with benches with little mini shaker legs.  the  benches will have cushions eventually ..
i received an enthusiastic email from the clients below who were not there when we delivered it ...
'We LOVE the table and benches!!! I'm working on the chairs that will go at the ends, and cushions or sheepskins to go on the benches, and once the look is complete, we'll send you some good pictures.
I'm at the office in Manchester today, Paul is with the boys- not sure if they'll be home this morning or not.
thanks again,
Chrissy'
and this fairly serious project metal working project will be headed for burke mountain vermont on friday.  a pair of bunkbeds above and a trundle bed below .. they have a bronze patina on them now and the walnut headboards and ladder are finished .. should be sharp when it's all set up ...

and we've got another bed headed for albany, probably tuesday.  you can;t see them in the photo, but there are also sort of 'hidden' big drawers under the platform.  they have angled faces, which were kind of a pain, but you'd never know they were there without getting down to look ..

the drawer box slabs will hang separately from the main headboard.

and we refinished a couple of small tables for a local client ..


and delivered and installed these 8/4 walnut bookcase down by new york city ..
32" x 7'  lookin' sharp
and we cut a long slab that a client purchased for a bar top and coffee table
sanded and finished them and sent them on their way ...
so, while i haven't been blogging, i have been posting to instagram, a newish thing for me ..
it's been fun trolling through the old stuff from the 80's and 90's, before digital.
follow along if you're interested ... #dorsetcustomfurniture
and sam is #sammovt
for banjo stuff, will is #seedersinstruments ...
manure on the asparagus 
and on the garden yesterday .. this time of years it's good to be on at least one person's shit list ...
all for now .. paddle tennis at 10:00 ...

Saturday, November 23, 2013

home stretch on the new metal shop ...


 when last we visited this project back in september, the carpenters had just finished getting the slate on the roof ... after that it was on to the siding and window trim outside, and the insulation, second floor radiant heat,and sheetrock inside.  click the photos to enlarge them ..
it was kind of a thrill when the lights went on and siding was mostly finished ...
we still had to have the concrete professionals back to pour the slab for the 
steel/blower/compressor shed .. 
 and we had to build the rather elaborate 20' long rack to store all the small in size, but 20' to 24' long raw materials ... fortunately, the carpenters were called away on another job for a day, which gave us time to figure out the rack before the roof went on .. mucho easier that way ..
the shed is fitted here with a bronze color standing seam roof by donnie dorr's metal shop ..
 and inside, we did some painting, and reconfigured the chop saw tables into a mockup work table so we could figure out where to hang up the welding fume extractor.  we ran the pipes to the blower thursday ..
 boilers these days are amazing ... this little guy puts out 80,000 btus, enough to heat both floors, (+/- 1500 square feet in a vemont winter), and provide domestic hot water for the sink and bathroom.  exhaust out in pvc pipe.  no chimney ...
 ahhh, the doors .. nobody made a cheap standard unit three doors wide, so we had to cobble these together with parts from a company whose name escapes me now .. we made up some quicky transoms from 8/4 pine and ordered up some custom thermopane to fill them.
 there were a couple reasons for that configuration .. #1, you can open the doors totally in the summer like below, and should we move on at some point, the openings are framed to accept regular 9' x 7' commercial overhead doors .. presto, a heated, two car garage with a mother in law apartment above  ... the plumbing and radiant for the second floor was roughed in before the sheetrock went up ..
 
 a few notes below on the quicky transoms ...
 9' 3" x 16" plus the frames
 essentially, the frames are butt jointed, timberlock construction, with applied moldings to accept the glass .. framed in the shop and screwed in over the door units .. cheap, easy, and fast ... you don't get that combo often enough ...
all for now ... sam is moving in this week
the steel's there waiting for him