june

where does the time go?  it's almost the first day of summer !!

since my last blog post on may 22nd we have been ripping through

lots of projects including some that were in the works a month ago.

below is a sample of some of the more interesting ones

a nice walnut coffee table .. 40 x 60 x 18 with two drawers

a beautiful job on a king size cherry pencil post bed by trevor

first time running the pencil posts and mortises on the cnc

safe and perfect .. gold star for trevor

 and i got some time in on the lathe for the finials .. 

first time i turned anything in  quite a while ... 

kinda like riding a bicycle, but not quite ... i'm a little rusty ...

 and the metal shop has been particularly busy the last couple of weeks

sam installed this railing high above lake george today .. 16' 7" long ..

and he made some parts for another railing before this one .. 

same  builder, different house

lots of parts

lots of railing too

and tyler did 5 repairs the week before last ..

this chair was a family heirloom and needed some love

like some new front rail tenons

tah dah .. ready for another hundred years

and the cutest little chair about 18" high ... 

it needed a disassemble, reglue and polish 

and we installed vanities 3 and 4 on the vanity project

chris has become the resident vanity expert .. 

danby imperial on site now by bennington marble and granite

ready for plumbing by GSK climate control this week

and we picked up the 'thoreau cabin project' bed from sandy sherman chair caning yesterday

beautiful job by tyler and sandy

and today tyler and i finished the reproduction rocker for the cabin ..

though i have made a lot of windsors over the last 40 years, this one was

the first in this style and the first windsor in about 15 years

talk about rusty for sure .. 

quite the four weeks ...

metal shop stuff

 sam is humming in the metal shop ...

we're adding some railings to a tansu cabinet stairway we built in the late 80s, 25 years ago now .. i still have the original drawing!  the clients now have grandchildren and we all know what that means .. safety first! .. chris and i installed the tapered posts and made some full size templates, which we later cut as assembly jigs on the cnc for sam to weld up the actual railings

some pre-job photoshop work

the railings are all welded and finished now, and i'm making the wood handrail tops.  

we hope to get this all installed later this week.  click the photos to enlarge them.

and this is an interesting mockup tapered leg for a possible steel and marble coffee table commission.

the client is concerned about the total weight, and we are still waiting to hear from them, one way or the other.  it's an interesting prototype though, and i'm sure we will use the concept in the future.

easy to do in wood .. a little more work to do it in steel.

marble top .. patinated steel base

and we got a deposit check yesterday for a new version of the 'skinny console' base.  the top on this new one will be 15" wide though, which required some base redesign ..

splayed it out a little at the floor

 almost done!

and sam has finished welding on a steel support for a 560 pound safe that will be installed soon.  the safe will take a few more weeks to get to the client's home as it is being custom fabricated in california.  luckily, the manufacturers will be in charge of the installation ..

we are in the process of adding a storage cabinet with drawers or trays under the safe. 

 another handrail .. the upstairs part is finished

and we'll install the final piece on the main floor also probably later this week

 it just needs a little clear coat and it will be ready to go .. tricky shape .

fits in the space up top there ...

a couple more trout buckles out the door ..

bunch of these lately too.. this one is unfinished here..

and a mockup bar stool that will get some revisions soon.  

and then we'll make at least 8 of them for a local client.

another 'nakashima style' table base for a massachusetts client ..

and last, but not least, a custom free standing fireplace spark screen.  the are a million different mesh you can buy to weld in there.  this is just one of them .. all for now ..

 and it's finally spring and fishing season is open .. sam with a nice 17" brown.

summer 2013

well, ok,  this is gonna take a minute ... loyal readers might think that since i haven't posted many new projects lately, that not much has been happening.  they would be wrong.  it's summer, and there is more going on at dorset custom furniture now than there has been for, literally, years.   lots of projects in the works, on the board and committed, and in the design stage.  i'm thinking that maybe this time it's for real, that the economy is finally rebounding, though i have been fooled several times in the last few years.  cautious optimism creeps in ... click the photos to enlarge them ... 

 the kitchen we started back in may is slowly getting finished ... we're on the home stretch, and the painters have taken over now .. here are a few progress shots, the last being from wednesday, the third.

 

we've got a little cornice work, and some pantry pullouts to construct and then we put it all back together when the paint is done and the appliances arrive ... 

 it's starting to look like the model ..

 next up on that project is a nice 8' x 8' master bath vanity, again painted.  this is an early elevation that has since been revised.

this is the inspiration photo, with notes  ...

we made the round corners and the main drawer box on tuesday and we'll be assembling the rest of the boxes later next week.

saw it, plane it, sand it ...

 lots of parts to this project .. two other interesting vanities ...

 this one in reclaimed barnboards, with their original, exterior texture intact ...

and some unusual corner shelves involving a hand hewn beam salvaged from the restoration process and some 3" thick torsion box shelves to fill the notches in the beam that were formerly occupied by the floor joists ..

 plan view

 above is the cardboard mockup, with some assorted door frames ... it's a busy site

and for the same builder, on a different project, we're going to get to do a slightly smaller, 8' version of this 10' cherry shaker style wall piece we did back in 2006, in the same house .. it'll be old home days .. 

 and sam's busy in the metal shop .. working on some new railings for the dorset church ..

  there will be a nice handrail and some forged scrolly things .. more on that later ..

 he is finishing up a couple more steel lounge chairs for a landgrove client, and we've got 3 or 4 more steel and wood furniture pieces on the board ... coffee tables, two dining tables ... i just noticed a couple sections of recently completed railings in the background of this photo ..  and so it goes ...

and will's off to west virginia for next week to take an instrument repair course with bob smakula ... in the near future, he's intending to really focus on his banjo business and see where that goes.  banjo, i think, #17, above.  cocobolo and brass, fretless .. cherry and walnut neck and pot ... more info on will's banjos at seedersinstruments.com

 and, weather permitting, which lately we certainly can't guarantee around here, we'll be having some walls for the new metal shop.  drawings are finalized, windows are ordered, used slate has been purchased ... it's all good.  but did i mention the tropical  monsoons we have been having here in vermont?  like clockwork, most afternoons we're getting an inch or so of fresh rain daily and it's supposed to be 90+ degrees again today.  sam's backyard trout stream is running at 10 times its typical cubic feet per minute for this time of year.  ten times its typical july flow, i said.  blown out, is, i believe, the term.

walls monday ...