Greene & Greene Style Sideboard Construction Details

I'm a member of a Yahoo Newsgroup, fans of the work of the architects Charles and Henry Greene. Two of the recent posts were requests for information regarding construction of a sideboard similar to one I am currently working on. For more information on that project scroll down to the post below. The first request was regarding the details of the post and panel ends of the sideboard and the second was regarding the fabrication of Greene & Greene style drawer pulls. In the pictures and drawings below, you can find relatively detailed information regarding both processes. Click the pictures to enlarge ... The exquisite figured cherry, all from the same log is from Irion Lumber in Wellsboro, PA ... 200 board foot minimum, but shipped right to your door ... Ask for Myron .... Tell him Dan sent you ....


Leaving for Greenwich Tuesday AM 5/6/08

Close up of the shop made hinges and pulls
Making the hinges ...

My son Sam made the hinges by cutting down some 2 x 2 blank hinges that we bought from SSS Steel Supply and welding on the shaped long leaves. He then heated them in the gas forge and chased the detail line around the outside edges while they were hot. We then heated and finished them with a linseed oil and beeswax coating, and lastly, created the 1/8" offset by bending the long leaf cold to acommodate the stepping face frame, one of our signature construction details.

Hinges in the gas forge prior to finishing

Cold bending the 1/8" offset.
Clamp is tightened to offset the long leaf on a 45 degree angle.

Waiting for the hardware ... Pulls are done .. hinges will be finished very soon ...


CAD elevation of the the front and end of the cabinet

Detail of the layout for rabbeting and mortising legs of the cabinet

Detail of the end post and panel joinery

Top view showing end panel attachment to case after gluing up
The front frame is glued to the case first
Drawer Pulls

Side view of the pulls installed

Elevation, plan view and back side of the pulls .. 4/19/2012 ... i see this post has made it to the otp of my 'most popular' list ... i am adding a link here to a blog post i wrote shortly after this one that more thoroughly explains the steps to make these pulls ...

The sketch above shows the production process using a router table and curved fence. For safety, we tend to start with wider stock (6-8") and rip off a pull at a time and then the pulls are all from the same piece of wood. If you need more detailed instructions, email me, as I have written out very detailed instructions for my employees.

May 8th After several requests for the details, they are now in a post above dated May 6th .....

A Greene and Greene Style Sideboard

We're finishing up a copy of a sideboard we first made (for the same client) back in late 2003. It is inspired by the designs of Greene & Greene, two turn of the last century architects in California. They were inspired by nature and oriental design and created many beautiful homes in the Pasadena, California area. The most famous one being the Gamble House, which I visited before I designed the furniture for the client's original dining room. The piece we're working on will, after mellowing from it's current newness , look pretty much like the original, except since it will be going in a larger room, we added a little extra detail to the end panels and the wood we are using has some very interesting figure.

I belong to a Yahoo Greene & Greene newsgroup and one of the members has requested that I publish instructions for making the drawer pulls on the piece shown here, which I will do in a seperate post for anyone that's interested. They are distinctive, really nice to use and a little tricky to figure out if you haven't made them before.

An Article I Wrote in Fine Woodworking in 1980

I recently received a request for a copy of an out of print article I wrote for Fine Woodworking in 1980. It took a minute, but I scared up a copy of it reprinted in 'Fine Woodworking Techniques 4' published by Taunton Press in 1982. Fine Woodworking, I would credit with getting a lot of us started on the trail of woodworking for a living. At the time it first came out, I was working as a carpenter and there was one guy about 20 miles away who was rumored to make furniture for people. Now there are 4 people like myself, within two miles of my shop, who have employees and make furniture or cabinets for a living. Quite a change.
http://lumberjocks.com/projects/3370
Above is the link that started the discussion and below I have posted a scan of the book page. If you want a printable pdf, let me know and I'll email you one. This project looks trickier then I remember it and, if I wanted to make one now, I'm not totally sure I could figure it out easily without the article. Good luck if you're making one. Comment below please and click to enlarge the pictures.


It took me almost as long to find one of the boxes
as it did to find the article ...

Custom CNC Work

We're doing a custom CNC project for Greg Spiggle of Fletcher Cameron Design in Connecticutt. He found me through the recent article in Woodshop News (archives 1/08). I wasn't sure what the design was really about when we were making the first samples, but now that we've cut the first full panel and stood it up in the window, I get it .... Every hole is a different design and as you move past it, they all change ... It has a real Moroccan thing going for me .... Plus the light coming through it is filtered in a very pleasing way .... Click to enlarge ...

The full panel in the window

Close up of about 40 of the 8 bazillion holes

Extreme close up showing the quality of the cut, right off the machine

Crotch Mahogany Veneered Console Table

Ok ... This was a bit of interesting fussiness. It looks really simple now that it's done, as most elegant things do, but there's a bit more to it than meets the eye. The concept is uncomplicated. Arrange three veneered panels with matching veneers on both side into a mitered upside down "U" and presto ... a console table. Here's the actual deal ... Click photos to enlarge ...


Concept is shown above ... rotate flip, cut to size and match up keeping in mind that the patten has to match both inside and out.

Looks easy, right?

Here's what the stack of flitches of veneer ($50. bills), looked like out of the box. The beautiful crotch mahogany consecutive flitches came from Ben Barrett of Berkshire Veneer Company in Great Barrington, Massachusetts.

What they REALLY looked like, as in WRINKLY LIKE CRAZY !

After spraying with 'flattening solution', (10% alcohol,10% glycerine and 80% water),

changing the paper between the veneers every day for a week, and increasing the weight everyday until the stack is in the veneer bag under pressure for the last day or so, they were ready to press onto the core stock in our veneer bag. You can see more on flattening veneers at this website.

Just miter the 16" wide slabs so they match perfectly, (90 degrees please), figure out how to index and clamp them, and then, glue them up. Piece of cake. Like I said, it will look really simple, (and elegant) when it's done .... next week sometime .....

Metal and Wood Potrack

Below is another collaborative project between the wood shop and the metal shop. We first made concept drawings and talked our way through the design for this potrack with the client over the course of a month or two. We first cut a small wood (mdf) prototype (4" x 68" x 18") to hang in the actual living space. We made it taller (8"), made it shorter (61"), and then built the steel. Essentially it's an 1/8" x 8" box that has been painted in green and black, which will be hung from Arts and Crafts Style brackets and covered with a stained cherry Rennie Mackintosh inspired 'cover'. Glued up the wood today and we'll sand and start the finishing of the wood tomorrow. It's also loosely inspired by an Arts and Crafts hanging table lantern I made for another client. Here's where we are as of today. The hooks are made and painted, same as the metal box. Click the photos to enlarge ...

It actually just looks like it's hanging up in this photo. We took a picture looking down on it, cut it out and inverted it 180 degrees. I'll have a photo of it hanging in the space from it's custom brackets soon I hope ....

The original drawing

The glued up cover slipped off for finishing

The hanging lamp we used as a sort of inspiration

Cutting the 'cover' panels on the cnc

Gluing up the cherry 'cover'.

The real steel frame and a cut mdf sample cover hung in the finish room to determine the hanging height. Love the whole concept ... !

Custom CNC Floor Inlay

We've got several custom cnc projects going in the shop at the moment. We're making parts for a run of custom directors chairs for another furnituremaker, prototyping some screen panels for a Connecticut designer and making two custom deck inlays for a boat in Milwaukee. The Milwaukee client had a problem with his fuel tank and had to cut a pair of holes in his teak deck. He sent us a drawing and two round teak blanks. We translated the drawing into CNC router language and after cutting the recesses, we're in the process of fitting the individual inlay parts into the 12" diameter pieces of teak that he sent us. We'll be gluing the inlays tomorrow and will probably be sending them out to him Saturday. 4/4/08 Sent them out last Saturday .... click to enlarge...

One of the finished inlays

The client's original drawing

Fitting the inlay piece into a test pocket cut in mdf

Trevor, our cnc programmer / operator, 'pointing up' the round corners left by the router bit

The first inlay ready to glue