Sunday, November 6, 2011

hold on to my hat ....

well, ok, out of control here. not really, but looking at the pictures below, you might think we were ... there is just so much stuff going on, all at the same time, all different styles and directions, but all cool. above and below are two new belt buckles from sam in the metal shop. the top one was for one of our guides on our montana trip ('fish in montana'), and the one below was for a local bass tournament that ended recently ... the rest of the stuff below is just a short summary of last week and the rest of the month coming up... click the photos to enlarge them.
and in the woodshop ... we finished and delivered the dining room this past week; it all looks good and everyone's happy, including me ... it's always nice to wrap up a big one ...
it was hard to get it all in the picture, but the light in their room is fantastic in the late afternoon ...
arm chairs .... very sculptural process getting those arms on there ..and the clients threw an eastlake armchair restoration at us at the last minute ... we were all surprised how much we liked it when it was finished ... it had been in the client's basement since they moved in and it was pretty questionable looking when we picked it up.
and, a friend's mom died ... she was a client of mine too and so we made the box for her ashes, which i always consider an honor. we have made a bunch of these and i went back and read one of my blog posts about the process ... glad to do it ... the service was last saturday ...
and here we have a claro walnut slab desk that's happening now too ... here it is, as of friday afternoon, with the drawer framing just starting ...
here it is on its feet today. will was doing some banjo work this afternoon and we decided to put the first coat of finish on the top ... more on that piece as we progress ...
and we're watching our friend steve holman make progress on a challenging piece that trevor did some fancy cnc work on. essentially, trevor's job was to take the concept of the small handmade model above and convert it to full size. without trevor, it would have been a daunting task of freehand, large scale drawing. changes and adjustments would have been painful ...
trevor first converted the plan view that steve gave him at 1" = 1', to digital form, and then made the 1/4 scale model you see in mdf above. from there he made many small and subtle adjustments before making plan view templates of the shapes to test the full size fit ups. he then cut the curved plates and forms for steve to build the walls and laminate the applied curved and veneers walls on .
note the allowances for varying wall thicknesses, handicap, wheel chair access, etc.,etc ..
full size plates and shoes here
and friday, we saw some of the full size walls ... it's going to be a cool object ...
and then there are the troublesome bobbin leg tables for an interior designer in northern vermont ... looked easy on paper, yet will warned me it wouldn't be, and, he was very right ... we finally figured we had to make four forms to glue up the 3 piece mid rails or else we would have too many pieces to deal with at once ...
got it now ... we're going to reduce the space between the top two rails to get the joinery and proportions to be better and then all we have to do is make another one, just like it to match ... seems like they are taking forever ... win some/lose some ...
and then there's the bar cabinet that will is building ... it's loosely a simpler version of the art deco macassar ebony cabinet he built a few years ago. he's on the home stretch now ...
the doors, with their curly maple center inlays, went into the bag friday afternoon .. saw them this morning and they looked good.
and then there's that $5000. load of wood that arrived from irion lumber last week. 4 dining tables, a coffee table, a corner cupboard and 8 chairs, and some other odds and ends, coming right up ...

the table and corner cupboard cad drawings ... the client chose the slightly larger version on the left after we sent her a cardboard full size plan view ...
and there's the cherry trestle table from this post ... coming up soon
and this morning, in our driveway, was sam's new/old 700 pound clausing milling machine that he picked up yesterday from plaza machinery in bristol, vermont ... all we had to do was figure out how to get it out of the truck, into the shop and then off the dolly ... in the end, all it takes is the proper equipment
and a competent support/cheerleading staff, including uncle pete and his tractor, jennifer and kit.
getting it off the 6" high dolly and onto the floor was a trick involving about 8 layers of mdf blocks on each corner, removed one at a time ... it felt like we were building the pyramids, in reverse ... lever up, remove, lever down ... got it ...
and there was still time to help kit plant the garlic ... indian summer here this week ... beautiful.

1 comment:

Jeff Branch said...

"...all cool" is right. Amazing how much work you guys get done. Very interesting projects.