a few of our favorite things

for many reasons, things come and go from the 'popular posts' list over there to the right.  there are some posts though that i call on over and over when talking with potential clients.  and some of these posts, for whatever reason, are popular with me, but have never made the list.  'the duck bed' shown above and below was a collaboration between one of our favorite clients, our younger son will on the turning, carving and finishing and the older son sam on the metal 'carving' and patinas. 

i got to do the cad drawing and lead the design parade.  there are four posts total in the construction description, but you can access all of them from the link above.  carving spirals, cnc work on the inlays, waterjetting the actual metal parts and patinas are all covered there.

this one's got it all .. three posts total, from adapting an existing design below to a new space, cross country contractor and architect communication, custom steel railings, secret compartments, shipping details to palo alto, on and on .. lots of headscratching ... much fun.

and this 1989 project is the original staircase we built for local clients that the palo alto folks found on my website.  we recently added the railing so there is a blog post about it at this link.  a version of this project was posted on facabook by a radio station in mississippi and it has been shared i see 567,855 times .. go figure

a greene and greene style sideboard .. drawings, construction details, fabricating the hinges and the pulls, the works ... many more photos here.

ahhh, the trout desk, dovetailing 28" wide walnut planks, 'houndstooth' dovetails, and more, and below,

the 'bridges bench'  both are part of our bethlehem steel series combining the efforts of sam, will and i to create collaborative pieces in wood and steel ... 

more pieces in this series at this link

and another example of the bench above for a local museum garden

another member of the bethlehem steel series by dan, sam and will

lots more stuff here along with thoughts on interior design and custom furniture

and then we've got our on line slide shows at this link  six years of work with albums on claro walnut tables, furniture from reclaimed lumber, stuff you can do with a cnc router, some of my digitized sketchbooks with sketch and finished piece ... thousands of photos there ..

the 11 foot copper top table

loads of fun .. new processes

pool tables ... always a pleasure .. i think we are working on number 17 right now

five easy pieces  .. in addition to this fun zebra wood dining table, there are four others in wenge, hickory and steel.  one of my first ever substantial blog posts.

more photos here

as always, you can consult the 'categories' section for specific interests and the 'popular posts' section for other things that m ight catch your eye ... happy reading.  comment with your questions and i'll try to get back to you shortly ..
 also, there are slide shows available at this link that contain literally thousands of photos of our work ..
enjoy!!

Three Years of Writing

I could do another picture of a sunset here and say something about how now I like to write, (like I said on anniversary one and two), but a couple things have come together in the last two months that make me want to go a little deeper ... While we were making the recent shop video, I went through our scrapbooks to get images of our first shop, and, scattered around there, were pictures of some of my early work ... my first table; my first chairs from scratch; my first sideboard (still have it); and, like David Byrne once famously wondered "How did I get here???. Is this my beautiful house??? ". Well, the days have gone by and I have now been making stuff from wood for over half of my 63 year old life. I didn't set out to do this; there was no grand plan, and as Anne Beattie so gracefully points out in the passage below, things happen ...

In looking back through the stuff I have written and photographed in the last three years, it's easy to see we can now make a lot of different stuff, but, really, it wasn't always like this ... Like most other folks I know, progress is incremental; we do not know instantly what to do. We work from one recovery to the next. In one of Malcolm Gladwell's latest books, 'Outliers', he notes that interest and coincidence often combine to produce surprising careers. I was interested and was fortunate enough to encounter the coincidences I encountered and rise to the good fortune that arrived at my door.

I can't do the whole 38 years in one shot, but I'll briefly touch on the first 10 or so years and hopefully come back to finish up as the spirit moves me ... If you've gotten this far, this will be a long one ... Thanks for sticking with me. Click the photos to enlarge them ...
Thank you Ann Beattie for writing this passage and thanks to my friend Tom Peters, who passed it on to me as an important piece of child rearing and general life information. It's been on my various bulletin boards for about 10 years ... See also the related quote at the end of this post from Jim Harrison .... 'ready and attentive' ... be there ...

My first (or second?) table, my brother's stereo cabinet, my first chairs from scratch ...
Images 1973-81 ... the 'Welsh Cabinet' I built in 1973 using F.E. Hoard and A.W. Marlow's book 'Good Furniture You Can Make Yourself' .. page 150 and 151 ... a corner cupboard lower right from our house ...Some later Windsor chairs and a cabinet for a friend's daughter ... Bottom left is a table I still have in my dining room ... made in early 1981.
Before we got to furniture, we first needed a house ... which is part of the story ... In the top photo with the mustache and long hair, I am working on a project in the basement of the apartment I rented when I first came to Vermont. Kit joined me there shortly after I moved in and I later went on to work as a carpenter for my landlord, even though I knew absolutely nothing about carpentry at the time ... It was interesting work though and I enjoyed it so much I wanted to build my own house ... By 1974, the economy was in the tank and my landlord/contractor was now running a logging business, and I was working in the woods, sawing, skidding and Prentice loading. The schedule was, start at 5:30 ... out of the woods at 2:30, back to town by 3:30 ... It was summer and that gave me 5 hours or so of daylight after my real job to work on my house. Home to bed... up and at it again the next day. We moved in in November ... I was young and energetic and in great shape from logging (3 coincidences there) and we were on our way ...
We borrowed and cheated, (a little) to get a piece of land; we somehow got a mortgage, (the bank president's mother was Kit's fifth grade teacher). We bought books and lumber ... We worked hard. We built a house in our spare time!!!! By that time, it was the gas crisis, my landlord was out of business, I got another job with a real carpenter, Mark Breen, with whom I still do projects, like right now ...
We built a shop/garage in 1976 ... I did a few things on the side until December of 1979, when, after about 40 houses, Mark and I went our own ways ... I was on my own as a furniture maker ... I often say I then attended the "checkbook" school of woodworking ... Checkbook needs money ... go figure it out .... One of Mark's first jobs after I left in 1980 was a house for some people who had come to town from California. Mark hired me to build some French doors ... Well, we're all still friends today. Cook Neilsen, the husband and famous motorcycle guy, and his wife Stepper, went on to become our longtime friends and photographers for the next 20 years. Stepper called me two weeks ago to adjust the latch on one of the 30 year old doors I built below... It just needed a little tuning and lubing .... 'Proper lubrication is, after all, the key to life'. I had a nice visit with their stuff and it all still looks good. A truly nice feeling.
One of the 4 french doors in the original project ... The cat shelf, bolted to the fireplace corner...
And a pine cabinet from, I think 1982.
It's 1982 now and kids (Sam' and Kit are in the lower left corner) happen ... This photo was taken by Cook, Labor Day 1983 ... That's Stepper in the middle along with cousins, friends, friends's kids, neighbors ... we're all still here today,
And I thank my wife Kit for her constant and unending support through the last 39 years. As the official 'sees all, knows all', 'arbiter of taste' branch of my work, she is and always will be truly indispensable. Photo above is from the windowsill in our kitchen 1971. And finally, below, we have some wisdom from one of my favorite writers, Jim Harrison. I am now in the 'rowing' mode, approaching life backwards, looking at the past, wondering indeed, 'How Did I Get Here?' More later ... 1982- 1996, when we moved and built our current shop, would be the next logical chunk. Stay tuned ...

odds and ends

time for another 'what's up at dorset custom furniture lately' post.  i notice i haven't been writing much lately ... change of seasons from summer to fall, change of seasons from golf and tennis to paddle tennis, reading some good books, ('gone girl', 'sisters brothers', 'crossing to safety', and others), wash and wax the convertible and store that for the winter, subdivide our property so we can refinance and build a new metal shop, design the metal shop, help a friend build a workbench, get ready to do some pottery, and on top of that there are lots of small projects, repairs, office stuff, and new quotes going out at work.  phew!  is that all really happening?  yeah, it is.  above we have sam's railings for the new manchester-and- the- mountains chamber of commerce building on main street.  he and jim installed the railings for the handicap ramps today and i know he has a couple other things to do there too.  click the photos to enlarge them ...

 he also recently made us a nice welded base for a claro walnut table that is leaving for florida on tuesday.  the one piece claro walnut table top is 52" wide by 102" long and about 2.75" thick.

i've lost count of these, but now we have another slab in the shop, below, that will soon be a table, and will head out for houston when it is finished in a couple of weeks.

that one will have one of our steel 'shaker' bases.

and our friend, joe hart, a local antiques dealer, brought this Grand Army of the Republic sign by sam's metal shop for a tune up.  the star 'arms' are flapping.

after a quick cardboard test template, Will made Sam a jig and some patterns and he welded up this reinforcing 'star' that we will screw to the back side of the sign frame ... good as new, and ready for another 100 years  or so.

a little paint and some screws, we're good to go ...

 joe and sue find the coolest stuff.  this snake weathervane needs a wall mount.

and then there's the other stuff that is happening in the wood shop.

trevor just finished 4 of our 'transitional' chairs to go with the cherry tables we finished recently

and now he's well on his way to 8 more, only in bubinga.  hard heavy stuff, but no match for trevor and his cnc work

16 legs ... couple three hours, max.  we're all going to help him sand these ones.  he says 'thank you'.
they will be heading to england shortly with this table and a few other pieces we made a few years ago for some english clients in Connecticut, who are moving back home after many years in the states.

one of our favorite forms.  we've made about a dozen of these in various sizes, detailing and wood combinations.  this one opens to about 10' as i remember.

and will finished a long, skinny cherry console in the 'studio style' that will be leaving for houston, as soon as our long island based shipper ply con, recovers from hurricane sandy.  they are scheduled to be here next tuesday for the pool table, the table to florida, and this one.  will had his plane sharp in this photo.  that's an ebony and maple end grain inlay he's planing off there, with his block plane no less.  sharp, i guess.

nice figured cherry.

and he's also in the finishing stage of this 18-36 x 60" double gate leg console/'dining table for overflow dinner parties'.  that one is off to vail, colorado, next week.seats four with the legs opened a little, it could seat six i you open the legs until they touch in the center. 

what else? aahhhh, the friend's workbench ...

mike has been a contractor for 30 years, and now has a serious interest in upgrading his woodworking/furniture building skills.  i like doing stuff like this.  passin it on, and give me a chance to feel like i've learned something over the last 40 years.   i've talked him through roughing out, mortising and tenoning the legs, and we roughed out the 2.5" thick cherry top last weekend ... he'll be back when he's got that all fitted up and ready to glue. vises and dogs next.

here's the new metal shop/photoshop mockup, hopefully to be built in the parking lot at the woodshop in the spring.  30 x 28.

floor plans

oh yeah, repairs.  we've had a run of them.
let's start with randall's little plant stand.  it is a family piece she's passing on to another family member,  but first, it needed a tune up.  polish the marble, replace the missing moldings, polish the finish ... love the legs with their elegant shape and corner carvings.  the sliding top/drawer was neat too.  cool object.

i think it's called a 'dutch' foot, and the bottom of it is turned on the lathe on two different centers.  i made some myself for a client about 20 years ago.  good luck finding that picture.  hmmm, i do go on ... and on ... it is a busy time though.

in the top photo, we had to carefully rout out the damaged wood and fill it in with new pieces.  than we routed that again and added another new piece on top.  then, below, since the tenon was sheardce off at the leg face, i carefully add two trim head stainless steel screws in place of the tenon and then inlaid a square flush patch over them ...

this chair was fixed a million times before we got it, but this time, it was fixed more correctly, sort of.  not a museum job, but i'll guarantee it for my and my client's lifeitme.   a little paint and it was out the door ...

and then there was that custom brass strike plate on the cnc for another friend ...

and now yesterday and today, will and i are on to the next pool table, in reclaimed hemlock to match the post and beam frame of the client's home in stowe ... forward ...

the beginnings of the rails, cushions, and the slate support frame ... if you can believe it, that's all for now.