Thursday, January 21, 2016

a claro walnut slab table ... 1st of 2016

ok, first slab table of 2016 ... a nice piece of claro about 130" long in the photo above ...
it started out as this slab from goodhope hardwoods
we nipped off both ends and cut it back to 130".
rough smoothed the bottom and routed for the legs

first coat of finish on the top .. we did a little filling with tinited advantech epoxy ..

and jim fabricated and polished up a set of our 'standard' 'shaker style '1.5" thick steel legs

 couple close ups of the finished top here



ready to roll ... off to westchester county, ny
the next 60" round table with 3 leaves is stickered in the background ..
more on that one later




Monday, January 11, 2016

a custom oval walnut table




a client sent us this image of an antique italian table they lived with for a while ... they wondered if we could create a larger one with a 'true eliptical shape' ... they also sent the image below of a couple pedestals they liked.
so we blended the inspirations together and came up with the drawing below ... we sent them a full size cardboard template of the top for them to place in their room ...

for a minute, we explored 'altering' the true oval shape to create more 'room' at the ends, but i strongly recommended against it. we did one a few years back with a leaf.  ...
i must say, i feel it's more pleasing as a fixed oval shape.
you can see some of our other oval tables at this link
you can put 12 good friends around it, or seat 10 gracefully.
we glued up the top and cut the aprons and beads on the cnc ...
the top and aprons assembled, with 1" white oak stiffeners ... we filled in the space between
the stiffeners where the columns attached too, but i missed that photo
on to the turned columns ... we glued up two of these blanks, which weighed about 
70 pounds apiece before they were turned ... about 30 pounds each after

they were too big for our lathe, so we had our friend hannes michelsen, the original wood hat guy,
turn them ... he's about 20 minutes down the road, and we've been friends since the 70s.
 he is also selling his line of very nice turning tools and grinding jigs at his website hannes tools
trevor 'turned' the discs on the cnc and added the ply top that will be screwed
 to the stiffeners in the photo above.
altogether now
waiting for approval on the finish samples ... 
hope to finish up this week ... i'll be back then ...

Saturday, January 2, 2016

1 - 1 - 16

always nice to have a fresh start for the new year
this is the page for 1/1/16 ,,, i've been keeping track of stuff this way for years ..
if it's not written in 'the notebook', i likely can't find it,
so this has become my 'filing system' for my 'to do' lists.
click the photos to enlarge them ...
this particular sketchbook started this year in april .... 
looking back through these is another form of the 'year in review' ...
i also have also started to digitize my real sketchbooks too and you can
see a slideshow of some of my sketches and the finished items at this link
more of the day to day pages below ... with 5 people in the shop, i have to pay attention  ..

obviously, after one of my first rounds of golf for the year


and after a little fishing


june bug!


a sub list for managing the individual projects happening in the shop

i usually have about 10 things going at once .. sometimes more ..

this one was after a road trip when i was admiring the graphics of the yellow and black road signs ..
clock date .. 9/14
class of '65, 50th high school reunion
a particularly busy couple weeks

couldn't do all this without my neon markers
some modified roman numerals
a preview of the 'sketchbook' slide show at this link
and late in the fall, i started emailing and sharing my lists to the guys so they have more info
about the upcoming projects .. i've also started printing out the drawings ahead of time so 
they know what they will be building next .. we are also trying to have brief daily
meetings when necessary, but everyone starts at a different time so that can be tricky.

just trying to keep it together .... 
it doesn't actually get that much easier, even after 36 years of practice ...
write it down, check it off .. what's next?
Happy New Year!



Friday, January 1, 2016

The New Year

in the spirit of recycling, i give you a reprint from new years' time, 2011.

Ahhhhhhh.... I always think of the New Year as kind of a blank slate .... I know it's just another day/week/year coming up, but I like to think I can start anew and correct little things in my personality that irk me. Hasn't happened in the past; probably won't happen this year either. I did, actually, even though everyone else had a paid holiday, spend some time today organizing my office and getting my job list on my whiteboard, but, why is my bench always such a mess .... Where is that thing I had in my hand not TWO seconds ago? Why oh why do I hate Quickbooks Pro 2010 sooooo much? Why don't I have a proper tool cabinet of my own after 35 years of doing this when everyone else in the shop is so orderly? This is starting to look like a list of new year's resolutions and maybe it is ... We'll see ... My wife Kit is finally getting a real bureau as we speak, after about 5 years of me talking about it, so there is hope, maybe .... I leave you to ponder the above with me and also you can ponder the stuff below I scraped off my bulletin board recently ... Enjoy ... Don't go too deep with it ... It's light stuff ... Click the images to enlarge them ....
I had a wonderful conversation the other day with an old friend about the current vagaries of the custom work business ... the slow pay .. the almost order that takes as long and is as complicated as the real order, the lack of choice caused by the lack of demand, and it all boiled down to cash flow. Things do seem to be picking up though recently, (dare I even say it????) The above quote from Paul Downs, a Philadelphia furniture maker who was interviewed a few years ago by, I think, Woodshop News is a true thing. His quote above resonated with me as it has been the back story of my 31 years in business ... So true ... We like the 'craftsmanship', but we also need to do the money stuff. ... almost everyday ...
Error and Trial .... We often say we work from one recovery to the next ... No mistakes, no progress.
'We don't know' .... in some ways, another part of the story of my life ... listening for inner voices .. I'd like to write some this year about 'creativity'. Where do ideas/designs/processes come from? Can you teach other people to 'have' ideas? I'm interested in your thoughts ... Comments?
Failure to failure, one recovery to the next ... obstacles into opportunities .. variations on a theme ....
More on having ideas above... We do know,however, that every idea is not a good idea ... 
Then there are a few humorous ones ...


I love Roz Chast ... she often has her finger on the pulse of the thoughts in the back of my mind.How can you not buy that painting after a good ad like that ... ?
A little Zen .... I guess this means that hings are just as they are, regardless ... 'Who can tell how events will be transformed?' Indeed ... I love this story .. It's from the reference section of the Steven Mitchell translation of the tao te ching. It also, along with the one below, has the most thumbtack holes in it and I now can retell it almost verbatim ...
Tom Peters gave me this one one day when I was complaining about teenagers (Will, I think) ... Nature? Nurture? Coincidence? All Of The Above? Who knows?
Good thing ...
The Moby Dick guy .... Hand lettered and posted by the time clock for about a year by yours truly .. Everyone should memorize this one ...
Jim Harrison ... another favorite ... 'ready and attentive' .... love the concept ...
And, I would have written you a shorter blog post too ...