Wednesday, June 3, 2009

Update on the Cockatoo Chairs


All welded up now ... We kind of like the weld 'buttons' on the top of the bow ...

Believe it or not, we are still working on the prototype parrot/now cockatoo chairs. (Original Post) Our client has been extremely patient but now we're on the home stretch ... Primer tomorrow. Click the photos to enlarge them ... And I thought designing a wood chair from scratch was hard .... The cockatoo is still not perfect but after talking with our client, we modified the one we had by cutting his neck, 'cocking' his head and rewelding it. We'll make it right for the real ones. The rest of the chair is all welded now and it looks good and seems comfortable for most folks. The size and proportions of the new chair are much better and we changed the scale of a couple of the elements, especially the 'cage' bars. It'll look a lot different once it's all painted ..... almost done !

The full size drawings

side view

Clamped up and ready for 'the cage'

reworked and rewelded cockatoo

Took it out in the garden yesterday to have a beer with it's friends....It was happy to be out ...
Paint tomorrow ...

The Woodshed ... Update

update 6/3/09

Ready for the roof boards ....planed and cut to length today

I did lower the pitch a bit so I could use 10' rafters
Update post 5/25

5/25/09 Well It started out innocently enough. It was just going to be a simple shed like the woodshed above I built back in 1975.... (Note the fine mustache and actual hand hewn by Dan and his Brother-in-law, Paul, beams ) ... Then it morphed, as buildings can do, and it will henceforth now be known as 'The Temple of Wood' .... Click the photos to enlarge them ...

New sketch

Inspiration photo ... I'm gonna skip the reflecting pool ...

Picked up the beams at Coleman Hills ... barely made it back over the mountain
Planed 'em, half lapped 'em, and put them up

Mocked up the pitch ... hmmm ..might lower it a little
The deck

I'm building a new woodshed this spring ... Got a stove last fall and I want to have wood with no snow on it this winter. Started a couple of weeks ago when the weather was just getting warm. It's really nice to have an outside building project in the spring time. Particularly one that doesn't involve the close tolerance work that goes on in the shop everyday. Out of square by 1/4" in in 224" ???? Noooo problem. Nail it. I won't bore you with the running commentary. Click the ones you want to see up close. I'm just diarying the process. Kit doesn't do scrapbooks anymore ....

layout

holes (by hand .. ugh)

Pete of Pete's Pizza Ovens and Barnegat Bay Sneakbox fame helped with the concrete

The concrete crew ... Pete, Sam, Dan ... Jim taking the picture

the mulch under the deck

the deck

The framing, completed .note leaves coming out

Lay dry boards tight ... add rain ... get puddle ...

and nice sunset after ... and more leaves

Sunday, May 31, 2009

Nikon D70s For Sale


Well, I finally bit the bullet and ordered a new Nikon D90 with two lenses. I'm looking forward to getting it and changing cameras. With this blog, photography and writing, (and, lately, woodshed building) have become my new spare time focuses, slightly edging out the golf and tennis that I usually go for this time of year. As a result of this fact and the incredible display of birds at kit's backyard feeders that seem to require a good telephoto lens, I'm upgrading. So, I have a lovingly used Nikon D70s for sale. I bought it I think 3 years ago and it has been a remarkably durable workhorse of a camera. I have all the original stuff that came with it, packaging, manual, battery charger, a couple extra 512 compact flash cards ... There's a little visible dust when you look in the lens but it does not in any way seem to affect the photos that come out of it. It's ready to go for you right out of the box. Unbelievable battery life and incredibly fast start up and image view. Below are some cropped images I just took a minute ago. They are unretouched, compressed slightly for the web, but right out of the camera. ISO 400, hand held, available light ... Give me a call at 802 867 5541 ... Price is $450. plus $20. for insured shipping . Click the photos to enlarge them ...



Update on Design Fees

OK ... Thanks everybody ... I've gotten comments from my own blog and two other forums that I sometimes post on ... I will, (soon I hope), be writing a definitive policy that I can post on my website and link to as a warning if a design process seems to be getting out of control ... My problem with the situation below was that I KNEW it was out of control, but thought it was just one email aawy from resolution ... Been there, done that ... time for a change.

" New Design Fee Policy ... 5/31/09 "

" Over the years I have always considered the interpreting of my customers’ ideas, both potential and repeat customers, part of my job description, and, unless it was obviously going to be a major undertaking, (a library, a large entertainment center, a kitchen) a free service to them. In the past most of my customers came to me by word of mouth with some background from the person who referred them to me and this ‘free design’ policy was a fine one. With the rise of the internet as a referral tool, more and more people come to us, (thankfully), but with no introduction and no in person visit to our shop where they can plainly see the nature and scope of our business. As a result, sometimes the design process has the potential to get out of hand as it’s very easy to say, ‘I’d like an estimate on a coffee table sort of like this, but maybe like that … Nooooo.. that’s not what I had in mind …. ‘ in an email. I recently had a 34 email exchange with a potential client regarding a small project that sucked up an unbelievable amount of my time. It was a ‘rush’ job and I always thought I was just ‘one more email’ away from the resolution of it. I was so sure I even made sample inlays in abalone and mother-of-pearl before receiving a nickel from them. (WHAT WAS I THINKING?) Anyway, the process came to an ugly end and left me pondering how best to avoid this in the future. After a little more consideration, I will be probably be posting this policy to my website and will refer potential new clients to it if it seems appropriate.

Here’s what I’ll do for free :

Have a meeting or two of reasonable length, say an hour or so, at my shop or at their house close by …. No Charge …. More than ½ hour travel time from my shop, meetings MAY involve travel time reimbursement. The client will be informed in advance and the charge will be assessed at my discretion, probably depending on how the meeting seems to go.

Provide concept sketches and one CAD scale drawing … No Charge

If design is ‘close’ but not finalized, I’ll provided a non binding ESTIMATE of the project’s cost including shipping and installation. No Charge

If we move on from there without at that time, a formal agreement, I will request a non-refundable, but applied to the total cost, design fee that seems appropriate to the project at hand, most likely a two to four hour fee amount. If that is used up, we probably have a problem and we’ll have to take it from there with a new design fee agreement ….

I hope this is clear and that it will help both me and my customers to understand that design is not something that happens but is a sometimes complicated and time consuming process. And, time is really all we’ve REALLY got.. "

Here are the other comments ...
UK Workshops .. Project,Shops and Pat Mistakes Forum UK Workshops
Fine woodworking 'Knots' Forum

ORIGINAL POST starts here ...

Ok .... I'd really appreciate some comments here. I recently had a potential customer who was referred to me by a fellow woodworker and friend. She wanted to have a 'special' table made and was in kind of a hurry... 'in the next month' I believe were the words in her initial email. My friend thought I would be perfect for the job as I have several employees, try to be flexible with my scheduling and enjoy the kind of inlay work she said she was interested in. Time was short so I sent her some sketches. Then I sent her some CAD drawings. Then we went back and forth and back and forth until my inbox looked like this (click the photo to enlarge it) ...
and my sent messages had 14messages sent to her, AND, I have a different computer at work where I was also sending messages regarding this project. I thought the design concept could be cool and I was interested, but she was not interested in any wood except quilted big leaf maple and was stunned by the cost (as was I) of solid wood in that species. So, I said I would try to do an inlay in the commercial veneer she liked. Typically if we are inlaying abalone in veneer we make our own 1/8" thick veneer so we can actually sand the in lay after it's stuck in there. . Commercial veneer is only a 42nd of an inch thick so there's not much room for sanding. Then, I can't believe I actually did this without a deposit, but I made a sample inlay (above) (from her photo) to see if we could do an abalone inlay in commercial veneer and Trevor pulled it off. In the end it all went bad. She said she mailed me a check from in state on a Wednesday, and it hadn't come by the following Monday, plus, I had some 'normal' jobs com in in the meantime, (meeting, drawing, check) plus, she no longer liked my cattail design, which I copied from the photo that she sent me and the inlay was the wrong size ... By that time, I couldn't order the veneer and get the table done in time so I told her I could do it later when we had more time to work on the design, or cancel the job and send her check back minus a small design fee. Well she flipped out on me and stopped payment on the check !.... What do you all think???? Big, complicated jobs, no problem ... We do a little design work for free and then we're on the clock. Smaller jobs, (1000-5000),at what point does the designer bring up a design fee ??? After the first sketch?The second. third or 10th email? After thirty years I should have a handle on this, but, I admit, I don't. Design is the fun part of it for me and I like to think I'm pretty quick at it so normally it's not a problem on a smaller job. But, occasionally, and more often lately, with inquiries from the internet and the economy not so robust, it seems like I (we ALL) should have some kind of policy to cover instances like this .... Comments anyone? Please ....

My first email response

Her dragonfly pushplate photo and my drawing over it

My first CAD drawing

The final folder before the end ....

Thursday, May 28, 2009

A Cherry Queen Size Bed

We finished the queen bed a couple of weeks ago ... just posting the photos now ..

With the short rails for the studios photo

Before the final hardware ... bolt covers and mattress brackets

4/24 We're underway on a copy of Sheila's bed. Sheila's my neighbor. She called me from her rental house in town after she closed on her new house a few years ago. She liked a bed on my website and wanted to come and talk to me. I gave her directions and she said: 'Nice! I just bought the house across the street.' These clients also found me on the internet and made the trip from Northwestern Massachusetts to check out our work in person. They liked what they saw and now we're making their bed. Will's doing the turnings and Trevor has finished the bolts and joinery and will make up the headboard on Monday ... Should be good to go by the end of next week .. Nice project ... Click the photos to enlarge them ...


CAD Drawing

Will roughing out the turnings with the duplicator

Cleaned up and first coat of varnish so they can be sanded one more time on the lathe. Once we drill them to join them (the 56" posts are too long to turni in one piece) we won't be able to put them back on the lathe accurately, so we do as much to them before then as we can ... saves time in the long run

upside down posts and rails bolted together. If you've been reading my blog lately, you'll notice that the stairs are gone ...

The jig for accurately drilling the bottom posts...

Wednesday, May 27, 2009

Making A Partners Desk

These clients bought this desk at an antiques show a while back at a very reasonable price. It only had a drawer on one side and it was, like, 42" deep, so it seemed, wherever they put it, it was too wide/deep. They didn't pay much for it so they asked if I would mind cutting the back apron, which was totally plain, and adding a drawer to the other side and some fake moldings to dress it up. It seemed reasonable to me so we had at it ... 'came out good', as they say ... click the photos to enlarge them ....

I cut the opening for the drawer in the apron with a fine toothed handsaw. The runners for the main original drawer ran all the way to the back apron so it was easy to determine where to cut it, (the drawer was half the desk deep, coincidentally). Then we scanned half the face of the front drawer (10") and Trevor was able to draw the shape and cut the piece that I cut out of the apron to shape on the CNC. Next he offset that cut and cut a new molding from another piece of stock and we glued that on and colored it to match. Then we added a stained drawer box, detailed as the nailed together original drawer, and we were half way there. The front of the desk had a center drawer and two side drawers with little cockbead moldings, so we copied the moldings using a couple different cutters on the shaper, sanded them, and tacked them on. It looked better than I expected when we were through and the clients were thrilled. There is probably something to discuss here about maiming antiques. I've watched enough 'Roadshow' to know the risks and we did discuss carefully what we were doing. These folks are professional designers and collectors, not dealers; it was their piece and their decision to make the piece more functional for their own use, and I was sure what we did couldn't be passed off in the future as orginal so I agreed to do it. ... click the photos to enlarge them ...

The piece I cut out, Trevor's cut, and the cnc made molding

With the new drawer box, but before the extra applied moldings

The completed project .... I thought I took a photo of the original desk front, (the other side) but I can't find it.

Music Stand Hardware


Sam recently made some hardware for a music stand that his friend Josh made. It allows the height and the angle of the music both to be adjusted. The ball on the bottom of the height rod adds some weight and stability to the tripod base as a bonus feature. Nice design and execution I thought. The stand itself is made from yellow pine and purpleheart; also a nice design and execution.